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Highest Precision, Maximum Efficiency: Your Solution for Cement Production

Discover PROMECON - Your partner for innovative measurement technology and process optimization in the cement industry

More then

200

Cement Plants worldwide

More then

60

Countries

More then

350

different Applications

More then

450

installed Systems

About Us

At PROMECON, we are pioneers in the development of advanced measurement technology and process optimization solutions for the cement industry. With almost 30 years of experience, we understand the unique challenges faced by cement manufacturers. Our dedicated team of experts works tirelessly to develop customized solutions that ensure precision, efficiency, and quality at every stage of production.

Our Promise

Accurate Measurements, Maximum Efficiency: Our state-of-the-art measurement technology is designed to provide you with unparalleled accuracy in process control. Through continuous real-time measurements, we enable you to optimize your energy consumption, conserve resources, and maximize product quality.

Tailored Solutions for Your Challenges: We understand that every cement manufacturer is unique. That's why we offer tailored solutions designed to meet your specific requirements. Whether it's monitoring temperature, pressure, particle size, or other parameters, we provide solutions that fit.

Sustainability and Responsibility: At PROMECON, we pursue not only technical excellence but also a strong commitment to sustainability. Our solutions are geared towards minimizing the ecological footprint while boosting your productivity.

Our Services and Products for Cement Plants

Process Optimization: Our experts conduct a thorough analysis of your production process and develop optimization strategies to increase efficiency and reduce costs.
Measurement Technology: From highly accurate sensors to advanced analysis systems, our measurement technology solutions offer unmatched precision and reliability.
Consultation and Support: Our dedicated team is here to assist you not only with implementing our solutions but also with training, maintenance, and technical support
Tertiary Air Pipe
  • Waste Heat Recovery Application

    Waste Heat Recovery

    • Application: Control and optimize the gas flow to the waste heat boiler.
    • Benefits: Efficient heat recovery maximizes energy utilization, reducing environmental impact and operational costs.
  • Vertikal Raw Mill

    Vertical Raw Mill

    • Application: Drift and maintenance-free measurement to control the recirculation of dust-laden primary air, optimizing the grinding process.
    • Benefits: Reliable measurement ensures optimal grinding efficiency, leading to improved productivity and reduced energy consumption.
  • Bypass Control

    Bypass

    • Application: Precise control of bypassed gas to reduce the accumulation of pollutants in the process.
    • Benefits: Minimizing pollutants enhances environmental compliance and contributes to a cleaner, more sustainable production process.
  • Downcomer

    Downcomer

    • Application: Control of draft through the preheater tower, optimize fan control, and reduce electrical energy consumption.
    • Benefits: Efficient draft control enhances overall plant efficiency, while reduced energy consumption lowers operational costs.
  • Tertiary Air Measurement

    Tertiary Air

    • Application: Optimizes cement plant processes through precise tertiary air measurement and control.
    • Benefits: Stabilizes rotary kiln operation, reduces calciner downtime and increases the use of secondary fuels.
  • Clinker Cooler

    Clinker Cooler

    • Application: Detailed control of each cooler stage and balance of the rotary kiln combustion air, integrated with TAD and exhaust measurement.
    • Benefits: Enhanced control leads to improved clinker quality and reduced energy wastage, ensuring optimal cooler performance.

    Are you interested in one of our many applications?

    Trust of world-leading companies

    Trust is essential in the cement industry. That is why leading cement manufacturers such as CEMEX, CRH, HeidelbergCement, HOLCIM, Lafarge and LEHIGH, as well as renowned suppliers and OEMs such as LOESCHE, FLSmidth, ThyssenKrupp and CBMI rely on our technology. Their choice confirms not only our expertise, but also the reliability of our products under the most demanding conditions

    Cemex
    Heidelberg Cement
    Lafarge Cement
    Thyssen Krupp

    Applications with Promecon products

    Applications with Promecon products
    McONAir Compact

    What can you expect of the measurement with McON Air ?

    The McON Air Compact flow measurement system is a single channel solution which works according a patented correlation principle. The system measures the time of flight of unique signal patterns created by particles contained in the gas. Because the principle is time based it is accurate and drift free over the entire lifetime.
    • Reliable measurement of dust laden gases
    • Temperature range up to 1000 °C/1800 °F
    • Drift free - no calibration, no purging
    • Virtually no maintenance
    • Turn down ratio up to 25
    • No K-Factors - direct time of flight measurement
    • Hot tapping solution for full plant availability
    • Even for emission monitoring: Most accurate measurement of the total stack flow
    McOn Air SIL

    The big challenge in the cement industry

    The cement industry faces a monumental challenge - the sheer energy intensity of production. A staggering 40% of the energy within a plant is consumed solely during the grinding processes. Even with the adoption of efficient vertical roller mills, there is still room for improvement, and that improvement begins with precise and reliable measurement.

    Precision in the Midst of Heat and Dust

    Navigating the searing heat and dusty environment of cyclone preheater towers, rotary kilns, and clinker coolers demands unparalleled precision. Our cutting-edge measurement technology operates seamlessly even in these extreme conditions. By enabling faster, more accurate, and low-maintenance measurements of the hot and dusty gases, we unlock vast potential for combustion optimization.

    Unleashing the Potential

    With our advanced measurement solutions, we revolutionize the way cement production is optimized. Imagine a scenario where every aspect of the production process is finely tuned for efficiency. Our technology allows for the swift and precise measurement of gases, providing real-time data that paves the way for superior control mechanisms.

    Why choose PROMECON?

    At PROMECON, we recognize that the cement industry's challenges require innovative solutions. Our commitment to providing state-of-the-art measurement technology, tailored specifically for the demands of cement production, sets us apart. By choosing PROMECON, you're choosing precision, reliability, and a sustainable approach to energy-intensive processes.

    Let's Transform Cement Production Together

    Join us in reshaping the future of the cement industry. By embracing PROMECON’s groundbreaking measurement solutions, you're not just optimizing your processes; you're pioneering a new era of efficiency and sustainability. Contact us today and let’s embark on this transformative journey together.

    Kiln Induced Draft Fan Control

    One of the revolutionary applications of our technology lies in kiln induced draft fan control. By accurately measuring the gases at various stages, we empower cement manufacturers to optimize their combustion processes like never before. This granular control not only maximizes energy efficiency but also significantly reduces environmental impact, making it a win-win for both production economics and ecological sustainability.

    Downloads

    modern mill and fan instrumentation
    It all comes down to the downcomer
    Keeping track of your gas flow
    Cement Plant Optimization McON Air

    Get in Touch

    In the realm of cement production, where precision and reliability are paramount, PROMECON stands as your trusted ally. Our commitment to delivering reliable, precise, and energy-efficient solutions is unmatched. Rely on our extensive expertise and proven technology to optimize your processes and achieve your production goals. Contact us today for a comprehensive consultation tailored to your specific needs. Discover how PROMECON can enhance your cement production, ensuring efficiency and excellence at every stage. Reach out to us, and let our expertise pave the way for your success in the demanding world of the cement industry.

    Contact us via our contactform

    PROMECON GmbH
    GERMANY


    Steinfeldstr. 5
    D-39179 Barleben
    Phone: +49 (0) 39203-512 0
    Costumer Service: +49 (0) 39203 512-150
    Sales: +49 (0)39203 512-250
    Fax: +49 (0) 39203-512 202
    This email address is being protected from spambots. You need JavaScript enabled to view it.

    USA
    PROMECON USA, Inc.


    2125 Center Avenue, Suite 507
    Fort Lee, NJ 07024 / USA
    Phone: +1 330 465 0738
    This email address is being protected from spambots. You need JavaScript enabled to view it.

    Rely on PROMECON – Your partner for excellent measurement technology and process optimization in the cement industry.