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Advanced Clinker Cooler Application

Our specialized clinker cooler application allows precise control of each cooling stage and accurate balancing of combustion air for your rotary kiln. By integrating tertiary air and exhaust gas quantity measurement, we provide comprehensive control over your production processes.

Clinker Cooler

Balacing Comubstion Air in Cement Plants with PROMECON´s Gas Flow Analyzer

Maximum Efficiency: Our advanced technology allows fine-tuning of each cooling stage to optimize energy consumption and maximize production efficiency.

Improved Combustion Air Balancing: Precise control of combustion air leads to more efficient and environmentally friendly combustion, promoting sustainable production processes.

Complete Process Control: The integration of tertiary air and exhaust gas quantity measurement enables comprehensive monitoring, ensuring continuous control over the entire production process.


Benefits for Your Cement Plant

  • Precise control of the Cooler Stages:The accuracy of sensor technology, particularly through advanced solutions such as the McON Air Portable, enables detailed control of each cooler stage. This precision is crucial for optimizing energy efficiency and maximizing production efficiency.


  • Improving Combustion Air Balancing: By integrating sensor technology, accurate combustion air balancing is achieved in the Rotary Kiln. This leads to improved combustion efficiency, reduces energy consumption and contributes to more environmentally friendly production practices.


  • Minimization of Downtime: Early detection of potential problems through continuous monitoring with sensor technology, such as the McON Air Portable, enables proactive intervention. This minimizes downtime and ensures production continuity.

Elevate Your Clinker Cooler Efficiency with PROMECON's state-of-the-art Sensortechnik. The McON Air Portable is your gateway to precision in clinker cooler control, providing unparalleled measurement accuracy.

Products for Clinker Cooler Application

McON Air Compact

kachel produkte mconaircompact

McON Air Portable


McON Air Temp

Optimizing Cement Plant Efficiency with McON Air Portable Tertiary Air Measurement and Control

Sensor technology plays a crucial role in increasing efficiency and optimizing production processes in cement plants, especially in the clinker cooler area. Here are some key aspects that underline the importance of sensor technology in clinker coolers:

1. Precision Clinker Cooler Regulation:

The McON Air Measurement System ensures precision in Clinker Cooler regulation, allowing for meticulous control of each cooler stage, optimizing energy consumption and maximizing production efficiency.

2. Exact Combustion Air Balancing with Online Analysis:

Achieve precise combustion air balancing through real-time online analysis. The online analysis capabilities ensure continuous monitoring, enabling immediate adjustments for optimal combustion.

3. Integrated TAD and Exhaust Measurement for Comprehensive Monitoring:

Our gas flow rate sensor seamlessly integrates TAD and exhaust measurements, providing a comprehensive solution for online monitoring and analysis. This feature supports sustainable production practices and compliance with environmental standards.

4. Flexible Flow Measurement Device with Digital Capability:

The McON Air Portable serves as a flexible flow measurement device with digital capabilities. It offers adaptability to changing production requirements and provides real-time digital insights for proactive adjustments.

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  • Waste Heat Recovery Application

    Waste Heat Recovery

    • Application: Control and optimize the gas flow to the waste heat boiler.
    • Benefits: Efficient heat recovery maximizes energy utilization, reducing environmental impact and operational costs.
  • Vertikal Raw Mill

    Vertikal Raw Mill

    • Application: Drift and maintenance-free measurement to control the recirculation of dust-laden primary air, optimizing the grinding process.
    • Benefits: Reliable measurement ensures optimal grinding efficiency, leading to improved productivity and reduced energy consumption.
  • Bypass Control


    • Application: Precise control of bypassed gas to reduce the accumulation of pollutants in the process.
    • Benefits: Minimizing pollutants enhances environmental compliance and contributes to a cleaner, more sustainable production process.
  • Downcomer


    • Application: Control of draft through the preheater tower, optimize fan control, and reduce electrical energy consumption.
    • Benefits: Efficient draft control enhances overall plant efficiency, while reduced energy consumption lowers operational costs.
  • Tertiary Air Measurement

    Tertiary Air

    • Application: Optimizes cement plant processes through precise tertiary air measurement and control.
    • Benefits: Stabilizes rotary kiln operation, reduces calciner downtime and increases the use of secondary fuels.
  • Clinker Cooler

    Clinker Cooler

    • Application: Detailed control of each cooler stage and balance of the rotary kiln combustion air, integrated with TAD and exhaust measurement.
    • Benefits: Enhanced control leads to improved clinker quality and reduced energy wastage, ensuring optimal cooler performance.


    Discover a wealth of resources in the download section of our website, including case studies, articles from trade journals and detailed information. Here you will find in-depth insights, practical analyses and detailed explanations of our topics. Immerse yourself and benefit from first-class specialist knowledge.

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    Promecon Cement Folder
    Brochure McOn Air Compact