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Optimize Waste Heat Recovery Efficiency in Cement Production

Advancing Cement Manufacturing Excellence

Waste Heat Recovery

Waste Heat Recovery Optimization in Cement Production with PROMECON's McON Air

Our advanced air flow measurements in cement plants are specially designed devices. Measuring tools, like the patented gas flow analyzer system, McON Air Compact, provides a unique solution for controlling and optimizing the gas flow to the waste heat boiler.

Why Improve Waste Heat Recovery Efficiency?

Cement production is energy-intensive, with up to 40% of energy used for grinding processes. Even efficient mills can be further optimized with precise measurement from our specifically design cement plant gas flow analyzers. Our technology enables improved combustion control, promoting energy efficiency and alternative fuels utilization.

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Benefits for Your Cement Plant:

  1. Efficient Dust Measurement: Ensure precise measurements in hot and dusty gases, optimizing dust separation efficiency for improved waste heat recovery. 

  2. Temperature Resistance up to 1000 °C/1800 °F: Reliably operate in high-temperature cement plant exhausts, allowing accurate waste heat recovery.

  3. Drift-Free and Low Maintenance: Drift-free operation and minimal maintenance ensure long-term stability, minimizing downtime for continuous and reliable waste heat recovery.

  4. Seamless Integration During Operation: The ability to integrate the system with weld-on connections allows for installations or maintenance without plant shutdowns, maximizing overall efficiency.

The McON Air Compact Flow Measurement System by PROMECON is indispensable for optimizing waste heat recovery in the specific context of cement plants, offering efficiency, reliability, and adaptability.

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Products for Waste Heat Recovery Application

McON Air Compact

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McON Air Portable

McON Air SIL

McON Air Temp

McON Air Compact: Unique Measurement on the Market

  • Precision Measurements: The McON Air Compact is a cement plant gas flow analyzer that optimizes the gas flow to waste heat boilers for faster, more accurate, and maintenance-free measurements.
  • Efficient Combustion Control: Harness the enormous potential for combustion optimization, including controlling the furnace draft fan for improved rotary kiln efficiency.

    Our Solutions at a Glance:

    • Waste Heat Recovery Efficiency Boost: Maximize the energy efficiency of your plant through precise waste heat recovery optimization.
    • Maintenance-Free Measurements: McON Air Compact offers reliable and maintenance-free measurements, even under extreme conditions.

    • Unique Technology: Benefit from our unique measurement technology to optimize the performance of your cement plant for sustainable manufacturing.

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    Get your offer via our contact page

    • Waste Heat Recovery Application

      Waste Heat Recovery

      • Application: Control and optimize the gas and heat flow to the waste heat boiler.
      • Benefits: Efficient heat recovery maximizes energy utilization, reducing environmental impact and operational costs.
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    • Vertikal Raw Mill

      Vertical Raw Mill

      • Application: Drift and maintenance-free measurement to control the recirculation of dust-laden primary air, optimizing the grinding process.
      • Benefits: Reliable measurement ensures optimal grinding efficiency, leading to improved productivity and reduced energy consumption.
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    • Bypass Control

      Bypass

      • Application: Precise control of bypassed gas to reduce the accumulation of pollutants in the process.
      • Benefits: The controlled rejection of alkali Chlorides and sulfates enables the filtration and treatment without accumulation or too high discharge from the process.  
        (of Minimizing pollutants enhances environmental compliance and contributes to a cleaner, more sustainable production process.)
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    • Downcomer

      Downcomer

      • Application: Control of draft through the kiln and preheater tower, optimize fan control for the kiln, and reduce electrical energy consumption.
      • Benefits: Efficient draft control enhances overall plant efficiency, while reduced energy consumption lowers operational costs.
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    • Tertiary Air Measurement

      Tertiary Air

      • Application: Optimizes the calcining process in cement plant through precise tertiary air measurement and control.
      • Benefits: Stabilizes rotary kiln operation, reduces calciner downtime and increases the use of secondary fuels.
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    • Clinker Cooler

      Clinker Cooler

      • Application: Detailed control of each cooler stage and balance of the rotary kiln combustion air, integrated with TAD and exhaust measurement.
      • Benefits: Enhanced control leads to improved clinker quality and reduced energy wastage, ensuring optimal cooler performance.
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      Downloads

      Discover a wealth of resources in the download section of our website, including case studies, articles from trade journals and detailed information. Here you will find in-depth insights, practical analyses and detailed explanations of our topics. Immerse yourself and benefit from first-class specialist knowledge.

      ement Plant Optimization McON Air
      Promecon Cement Folder
      Brochure McOn Air Compact