Waste Heat Recovery Optimization in Cement Production with PROMECON's McON Air
Our advanced air flow measurements in cement plants are specially designed devices. Measuring tools, like the patented gas flow analyzer system, McON Air Compact, provides a unique solution for controlling and optimizing the gas flow to the waste heat boiler.
Why Improve Waste Heat Recovery Efficiency?
Cement production is energy-intensive, with up to 40% of energy used for grinding processes. Even efficient mills can be further optimized with precise measurement from our specifically design cement plant gas flow analyzers. Our technology enables improved combustion control, promoting energy efficiency and alternative fuels utilization.
McON Air Compact
McON Air Portable
McON Air SIL
McON Air Temp
Waste Heat Recovery
- Application: Control and optimize the gas and heat flow to the waste heat boiler.
- Benefits: Efficient heat recovery maximizes energy utilization, reducing environmental impact and operational costs.
Vertical Raw Mill
- Application: Drift and maintenance-free measurement to control the recirculation of dust-laden primary air, optimizing the grinding process.
- Benefits: Reliable measurement ensures optimal grinding efficiency, leading to improved productivity and reduced energy consumption.
Bypass
- Application: Precise control of bypassed gas to reduce the accumulation of pollutants in the process.
- Benefits: The controlled rejection of alkali Chlorides and sulfates enables the filtration and treatment without accumulation or too high discharge from the process.
(of Minimizing pollutants enhances environmental compliance and contributes to a cleaner, more sustainable production process.)
Tertiary Air
- Application: Optimizes the calcining process in cement plant through precise tertiary air measurement and control.
- Benefits: Stabilizes rotary kiln operation, reduces calciner downtime and increases the use of secondary fuels.
Clinker Cooler
- Application: Detailed control of each cooler stage and balance of the rotary kiln combustion air, integrated with TAD and exhaust measurement.
- Benefits: Enhanced control leads to improved clinker quality and reduced energy wastage, ensuring optimal cooler performance.
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